微胶囊红磷/聚氨酯复合泡沫的制备及性能

Preparation and properties of microencapsulated red phosphorus/polyurethane composite foam

  • 摘要: 添加型磷系阻燃剂虽能改善聚氨酯泡沫的阻燃性能,但其与基体相容性差、分散不均匀的缺陷,会劣化聚氨酯泡沫的应用性能,进而制约其在建筑保温、冷链物流等领域的应用。以红磷(RP)为芯材,异佛尔酮二异氰酸酯(IPDI)为壳材,通过界面聚合法制备了一种微胶囊红磷(MRP)阻燃剂,并用于改善聚氨酯复合泡沫(PCF)的发泡性能、隔热性能及阻燃性能。利用扫描电子显微镜、X射线能谱、红外光谱、红外热成像等手段对MRP形貌和结构进行了表征,研究了MRP阻燃剂添加对PCF发泡性能、微观结构、燃烧隔热性能和阻燃性能的影响。结果表明:所合成的MRP具有核壳结构,形貌尺寸均一,且平均粒径为9.09 μm。当1.5wt% MRP引入PCF中,不仅最大限度的保留了PCF优良的发泡性能和隔热性能,而且实现了PCF阻燃性能的显著提高,阻燃等级可达UL-94 V0等级,LOI值达到26.3%。该工作为磷系阻燃剂的制备提供了全新方法,为磷系阻燃剂在隔热保温材料中的应用提供参考依据。

     

    Abstract: Although the added phosphorus flame retardant can improve the flame retardancy of polyurethane foam, its poor compatibility with the matrix and uneven dispersion will degrade the application performance of polyurethane foam, and further restrict its application in building insulation, cold chain logistics and other fields. Using red phosphorus(RP) as the core material and isophorone diisocyanate(IPDI) as the shell material, a red phosphorus microcapsule (MRP) flame retardant was prepared by interface polymerization, and was used to improve the foaming performance, thermal insulation and flame retardant performance of polyurethane composite foam (PCF). The morphology and structure of MRPs were characterized by scanning electron microscopy, X-ray energy spectrum, infrared spectrum, infrared thermal imaging and other means, and the influence of the addition of MRPs on the foaming performance, microstructure, combustion insulation and flame retardant performance of PCF was studied. The results show that the synthesized MRP has a core-shell structure, a uniform morphology and size, and an average particle size of 9.09 μm. When 1.5wt% MRP was introduced into PCF, not only did the excellent foaming and thermal insulation properties of PCF were retained to the maximum extent, but also achieved a significant improvement in PCF flame retardant performance. The flame retardant grade can reach UL-94 V0 grade and the LOI value reached 26.3%. This work provides a new method for the preparation of phosphorus based flame retardants and provides a reference for the application of phosphorus based flame retardants in thermal insulation materials.

     

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