超声输入能量对Cf/Al与TC4接头微观组织和性能的影响

Effect of ultrasonic input energy on microstructure and properties of Cf/Al and TC4 joint

  • 摘要: 利用超声波辅助钎焊的方法对碳纤维增强铝基复合材料(Cf/Al)与TC4合金进行焊接,研究了超声波功率对接头显微组织和力学性能的影响规律。为降低焊接温度,先使用热浸方法在TC4合金表面生成由TiAl3颗粒弥散强化的铝基改性层,然后用Zn5Al钎料在420℃进行钎焊。结果表明,保温时间为30 min时,TC4合金表面TiAl3颗粒层的厚度可达80 μm。超声功率对焊缝中TiAl3颗粒和碳纤维的分布影响很大。当超声功率为333.3 W时,因较弱的母材溶解与钎料挤出,焊缝中TiAl3与碳纤维的数量较少;随着功率的提高,焊缝中TiAl3与碳纤维的数量逐渐增加。当超声功率为1000 W时,超声作用10 s时即可获得由TiAl3颗粒和碳纤维协同增强的复合焊缝。纳米压痕测试结果表明,TiAl3颗粒的硬度和模量分别为7.56 GPa与181.73 GPa,高于接头其他区域。当超声波功率为1000 W时,接头的剪切强度高达30.16 MPa,几乎与Cf/Al母材等强。

     

    Abstract: Ultrasonic soldering was used to join Cf/Al and TC4 alloy in this work. The effects of ultrasonic power on the microstructure and mechanical properties of the joints were studied. To reduce the soldering temperature, a TiAl3 particles reinforced layer was generated on the surface of TC4 alloy by hot dipping. The filler was Zn5Al and the soldering temperature was 420°C. Results show that the thickness of TiAl3 reinforced layer has a thickness of 80 μm when the holding time is 30 min. Ultrasonic power has a significant effect on the distribution of TiAl3 particles and carbon fiber in the joint. When the ultrasonic power is 333.3 W, TiAl3 and carbon fiber has a small amount in the joint due to the weak dissolution of the base material and small solder squeeze. With increasing the ultrasonic power, the amount of TiAl3 and carbon fiber in the joint gradually increases. When the ultrasonic power is 1000 W, the composite joint seam reinforced by TiAl3 particles and carbon fiber is obtained when the ultrasonic time is 10 s. The results of nanoindentation test show that the hardness and modulus of TiAl3 particles are 7.56 GPa and 181.73 GPa, which are higher than other areas of the joint. When the ultrasonic power is 1000W, the shear strength of the joint is 30.16 MPa, which is almost as strong as the Cf/Al base material.

     

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