纳米硫酸钙与还原氧化石墨烯复合环氧涂层的制备及其抗腐蚀性能

Preparation of Nano-Calcium Sulfate/Reduced Graphene Oxide Composite Epoxy Coatings and Their Corrosion Resistance Properties

  • 摘要: 将纳米填料嵌入聚合物基体是提升防腐涂层阻隔性能的有效策略。为了提高涂层的整体性能,本研究通过将3-氨丙基三乙氧基硅烷修饰氧化石墨烯与纳米无水硫酸钙颗粒两种纳米填料协同改性环氧涂层,开发出一种基于环氧树脂的双纳米填料复合涂层。通过傅里叶红外光谱、透射电子显微镜等对复合材料的形貌以及元素组成进行了分析。通过扫描电子显微镜、电化学测试和附着力测试等探究了涂层的形貌、力学性能以及防腐性能。结果表明,两种纳米填料协同作用形成了致密且结构良好的纳米网络,显著提高了涂层的防腐和力学性能。电化学阻抗谱测试表明,双纳米填料涂层的阻抗模量比传统涂层高出三个数量级,达到1.25×1010 (Ω·cm2)。涂层附着力、硬度、拉伸强度较纯环氧涂层数值分别提升了127%、315%、202%。此外,在模拟腐蚀环境中长时间浸泡后,该涂层仍保持优异的防腐性能,展现了其作为高性能防腐材料的潜力。

     

    Abstract: Embedding nanofillers into a polymer matrix is an effective strategy to enhance the barrier properties of anticorrosive coatings. To improve the overall performance of the coating, this study developed an epoxy resin-based dual nano filler composite coating by synergistically modifying an epoxy coating with two nano fillers: 3 aminopropyltriethoxysilane modified graphene oxide (KGO) and nano anhydrous calcium sulfate particles. The morphology and elemental composition of the composites were characterized by Fourier transform infrared spectroscopy and transmission electron microscopy. Scanning electron microscopy, electrochemical tests, and adhesion measurements were used to investigate the coating’s surface morphology, mechanical properties, and anticorrosion performance. The results show that the synergistic interaction of the two nanofillers forms a dense, well structured nanonetwork, which markedly enhances both the corrosion resistance and mechanical strength of the coating. Electrochemical impedance spectroscopy revealed that the impedance modulus of the dual nanofiller coating exceeds that of a conventional coating by three orders of magnitude, reaching 1.25×1010(Ω·cm2). Compared with pure epoxy, the coating’s adhesion, hardness, and tensile strength improved by 127%, 315%, and 202%, respectively. Moreover, after long-term immersion in a simulated corrosive environment, the coating still maintained excellent anticorrosive performance, demonstrating its potential as a high performance anticorrosive material.

     

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