有机硅母粒对无卤电缆料电气和阻燃性能的影响

Effect of silicone masterbatch on the electrical and flame-retardant properties of halogen-free cable materials

  • 摘要: 以线性低密度聚乙烯(LLDPE)/乙烯-醋酸乙烯酯共聚物(EVA)/相容剂的共混物为基体,氢氧化铝(ATH)为阻燃剂,添加不同质量份数的有机硅母粒(SM),通过熔融共混的方法制备了无卤低烟阻燃聚烯烃电缆料。采用SEM观察有机硅母粒对ATH在基体中分散性的影响,测试了熔融指数、密度、电导-温度特性、击穿场强、热稳定性,并通过极限氧指数、垂直燃烧和锥形量热等对试样阻燃性能进行表征。结果表明,6.58SM-EVA/LLDPE试样综合性能最好。硅橡胶与聚合物及填料表面处理剂发生化学键结合,形成类似于互穿网络结构,增加了阻燃剂与基体之间的界面结合力,引入深陷阱,提升了势垒能级,使复合材料的活化能增大到0.92 eV;有机硅母粒的加入,通过优化ATH的分散状态,完善了试样内部结构,使自由电子的行程缩短,复合材料的击穿场强升高。有机硅母粒中的硬脂酸钡与ATH受热后分解产生的氧化物固熔体,能够催化并参与炭层形成,其生成的稳定炭层,能够降低燃烧过程中的滴落现象,提高试样的阻燃性能。老化后受热氧反应和热裂解反应的影响,试样内部部分分子链断裂,填料与基体之间的界面劣化,电气性能下降。

     

    Abstract: Halogen-free low-smoke flame retardant polyolefin cable materials were prepared by melt blending method with linear low-density polyethylene (LLDPE)/ethylene-vinyl acetate copolymer (EVA)/compatibilizer as matrix and aluminum hydroxide (ATH) as flame retardant. The effect of silicone masterbatch (SM) on ATH dispersion in matrix was observed by SEM, the melt index, density, electrical conductivity-temperature characteristics, breakdown field strength, and thermal stability were tested. The flame retardant performance of the samples was characterized by limiting oxygen index, vertical burning, and cone calorimetry. The results showed that the samples 6.58SM-EVA/LLDPE had the best comprehensive performance. Silicone masterbatch forms chemical bonds with polymers and fillers surface treatment agents to form a type of interpenetrating network structure, which increases the interface bonding force between the flame retardant and the matrix and introduces deep traps, raising the potential barrier and increasing the activation energy of the composite materials to 0.92 eV; the addition of silicone masterbatch optimizes the dispersion state of ATH and improves the internal structure of the samples, shortening the journey of free electrons and raising the dielectric breakdown strength of the composite materials. Silicone masterbatch, when heated in conjunction with ATH, decompose to form oxide solid solutions, which could catalyze and participate in the formation of carbon layers, generating stable carbon layers, reducing the dripping phenomenon during the combustion process and improve the flame retardant performance of the sample. After aging, samples are affected by thermal oxidation and thermal cracking reaction, causing partial molecular chain breakdown, deterioration of the interface between the filler and the matrix, led to the decrease of the electrical properties.

     

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