局部刚度增强复合材料多孔结构变形模式及吸能特性

Deformation modes and energy-absorbing properties of porous structures of local stiffness-reinforced composites

  • 摘要: 针对复合材料多孔结构在压缩过程中易发生分层破坏、塑性断裂及吸能性能不足的问题,提出一种局部刚度增强设计方法。通过3D打印技术构建正六边形与内凹六边形胞元结构的局部刚度增强模型,结合聚乳酸(PLA)和碳纤维(CF)两种材料,研究几何参数(增强肋条高度H、厚度D)对结构变形模式、承载能力及吸能的影响。实验表明:局部刚度增强显著提升抗断裂性能与吸能。对于PLA材料,正六边形胞元(H=2.5 mm,D=1.5 mm)比吸能提升9.6%;内凹六边形胞元(H=3 mm,D=2 mm)的峰值承载力提升192.2%。对于CF材料,正六边形胞元(H=3 mm,D=2 mm)的比吸能提升35.0%,内凹六边形胞元则表现出更高的吸能稳定性。几何参数HD越大,结构的承载能力和吸能更优。多孔结构分析表明,内凹六边形胞元的比吸能较正六边形提升55.4%(PLA)和88.8%(CF),且更早进入致密化阶段。多孔结构(CF)不易发生分层破坏,主要表现为塑性变形,平台期较长。其比吸能较PLA材料多孔结构提升29.4%。

     

    Abstract: To address the issues of delamination damage, plastic fracture, and insufficient energy absorption in composite porous structures under compression, a partial stiffness enhancement design method is proposed. Utilizing 3D printing technology, locally stiffness-enhanced models with regular hexagonal and re-entrant hexagonal honeycomb unit cells were fabricated. Combining polylactic acid (PLA) and carbon fiber (CF) materials, the effects of geometric parameters (reinforcement rib height H, thickness D) on deformation modes, load-bearing capacity, and energy absorption were investigated. Experiments demonstrate that partial stiffness enhancement significantly improves fracture resistance and energy absorption. For PLA material, the regular hexagonal unit cell (H = 2.5 mm, D = 1.5 mm) exhibits a 9.6% increase in specific energy absorption (SEA), while the concave hexagonal unit cell (H = 3 mm, D = 2 mm) achieves a 192.2% enhancement in peak load-bearing capacity. For CF material, the regular hexagonal unit cell (H = 3 mm, D = 2 mm) shows a 35.0% improvement in specific energy absorption, with the concave hexagonal configuration demonstrating SEA stability. Larger geometric parameters H and D consistently improve both load-bearing capacity and energy absorption performance. Analysis of porous structures reveals that concave hexagonal cells increase SEA by 55.4% (PLA) and 88.8% (CF) compared to regular hexagons, while also entering the densification stage earlier. The CF-based porous structures resist delamination damage, primarily undergoing plastic deformation with extended plateau stages, which results in 29.4% higher specific energy absorption than PLA-based structures.

     

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