基于磷酸-硅烷偶联剂改性钢渣制备盾粉基环氧复合防腐涂层及性能

Preparation and performance of shield powder-based epoxy composite anticorrosive coatings prepared from phosphoric acid-silane coupling agent modified steel slag

  • 摘要: 针对环氧涂料中填料铁红、锌粉成本高和钢渣产量大但利用率低的问题。采用磷酸与硅烷偶联剂KH550协同改性钢渣得到钢渣基盾粉(简称盾粉),并通过FTIR、XRD、XPS、TEM、SEM及LPSA进行表征分析,将盾粉应用在环氧涂层中制备盾粉基环氧树脂复合防腐涂层(简称复合涂层),对其力学性能及防腐性能进行研究。研究结果表明,盾粉的加入显著提升了复合涂层的力学与防腐性能。尤其是在盾粉添加量为15wt%时,复合涂层性能显著提升,其硬度、附着力、柔韧性分别达到0.29、1 级、1 mm,其摩擦质量损失仅为49.7 mg,吸水率仅为0.51wt%,水接触角达到115.7°,其阻抗模量、腐蚀电位与腐蚀电流分别达到1.6×108 Ω·cm2、0.443 V和3.95×10−7 A·cm−2。硅烷偶联剂KH550接枝在盾粉表面,使其分散均匀性得到显著提升,增强了盾粉与环氧树脂的相容性,这有助于复合涂层表面更加致密,并减少腐蚀介质的进入,从而提升涂层防腐性能。

     

    Abstract: Aiming at the high cost of filler iron red and zinc powder in epoxy coatings, as well as the low utilization rate of steel slag with large output, shield powder was obtained through the synergistic modification of steel slag with phosphoric acid and the silane coupling agent KH550, and characterized by FTIR, XRD, XPS, TEM, SEM and LPSA, then shield powder was incorporated into epoxy coatings to produce shield powder-based epoxy composite anticorrosive coatings. The mechanical properties of the composite coatings were investigated. Its anticorrosive performance was tested through salt spray and salt immersion tests, and characterized using SEM and electrochemical methods. The results show that the addition of shield powder significantly improves the mechanical and anticorrosive properties of the composite coating. Specifically, when the shield powder is added at 15wt%, the properties of the coatings are significantly enhanced, with hardness, adhesion, and flexibility reaching 0.29, level 1, and 1 mm, respectively, the friction mass loss is only 49.7 mg, with the water absorption rate of just 0.51wt%, and the water contact angle of 115.7°. The impedance modulus, corrosion potential and corrosion current are 1.6×108 Ω·cm2, 0.443 V and 3.95×10−7 A·cm−2, respectively. The silane coupling agent KH550 grafts on the surface of the shield powder significantly improves its dispersion uniformity and enhances the interfacial compatibility between the shield power and epoxy resin. This contributes to a denser coating surface and reduces the penetration of corrosive media, thus further enhances its anti-corrosion performance.

     

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