固体火箭发动机纤维缠绕壳体裙粘接性能试验与数值模拟

Experiment and numerical simulation for skirt bonding performance of filament wound case of solid rocket motor

  • 摘要: 在固体火箭发动机纤维缠绕壳体的设计中,壳体与裙的连接主要是通过粘接来实现,这一环节对于确保载荷的有效传递至关重要。然而,如果粘接界面存在弱粘或脱粘的问题,将直接影响火箭发动机的性能。针对此问题,对固体火箭发动机壳体与裙的粘接性能进行深入研究。依据航天工业标准,通过对粘接试件的剪切性能测试,测定所使用粘接剂的力学性能参数。在此基础上,采用内聚力模型对试件加载过程中胶层粘接的渐进失效行为进行仿真分析。与试验结果对比,误差小于3%,验证了仿真的有效性。对直径400 mm的壳体与裙的粘接性能进行分析,提取壳体最外层应变结果,并与试验结果进行对比,试验与结果趋势相同,误差小于7%,再次验证了仿真的有效性。进一步探究了粘接剂弹性模量、壳体铺层方式以及裙连接结构粘接长度对粘接性能的影响,为合理选择胶接材料和快速评估裙连接结构的承载能力提供了有效解决方案。对于提升固体火箭发动机裙的承载能力具有重要意义。

     

    Abstract: In the design of the filament wound case of the solid rocket motor, the connection between the shell and the skirt is mainly achieved through adhesive technology, which is very important for ensuring the effectiveness of the load transfer. However, the performance of the solid rocket motor may be directly compromised if there exhibits a weak adhesion or disadhesion on the bonding interface. In order to solve this problem, the bonding performance between the filament wound case and the skirt of solid rocket motor was studied deeply in this paper. According to the standards of the aerospace industry, the mechanical performance parameters of the adhesive used in the paper were determined through shear performance tests of the adhesive specimen. On this basis, the cohesive force model was used to simulate the behavior of the progressive failure of the bonding during the process of loading. Compared with the test results, the error was less than 3%, which verified the validity of the numerical simulation. The bonding performance between the shell and the skirt with a diameter of 400 mm was analyzed. The strain results of the outermost shell were extracted and compared with the test results. The trend of the test and the numerical simulation results was consistent, and the error was less than 7%, which verified the effectiveness of the numerical simulation once again. Further investigations have been carried out on the effects of the bonding performance with different elastic moduli of the adhesive, layup methods of the shell, and bonding lengths of the skirt. This provides an effective solution for the rational selection of adhesive materials and the rapid assessment of the load-bearing capacity of the skirt connection structure. This is of great significance for improving the bearing capacity of the skirt of the solid rocket motors.

     

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