电解液温度对镁合金微弧氧化复合膜层特征及其腐蚀相关性的影响

Effect of electrolyte temperature on the characteristics and corrosion correlation of PEO composite coating on magnesium alloy

  • 摘要: 电解液温度是调控微弧氧化复合膜层结构的关键参数,但其对MgO-ZrO2-Y2O3复合膜层微孔特征及耐蚀性的影响机制尚缺乏系统研究。本文聚焦此核心问题,通过调控电解液温度(5℃、15℃、25℃和35℃),制备了具有不同微孔结构的微弧氧化复合膜层。利用扫描电镜(SEM)、X射线计算机断层成像(X-CT)、电化学腐蚀测试及扫描开尔文探针(SKP)技术进行表征。研究发现,电解液温度通过显著影响等离子体放电强度及单位能耗,进而精细调控膜层的孔结构。当温度为25℃时,膜层展现出最优异的耐蚀性能,这归因于其最低的表面孔隙率(10.21%)、体积孔隙率(11.60%)以及最小体积的孔结构。该致密化的微观结构有效阻隔了腐蚀介质的渗透路径,显著延缓了腐蚀进程。

     

    Abstract: Electrolyte temperature was the key parameter to regulate the structure of plasma electrolyte oxidation (PEO) composites coatings, but its influence on the micro-pore characteristics and corrosion resistance of composites coatings had not been systematically studied. This paper focused on this core issue and PEO MgO-ZrO2-Y2O3 composites coatings with different micro-pore structures were prepared through the precise regulation of the electrolyte temperature (5℃, 15℃, 25℃ and 35℃). The samples were characterized by scanning electron microscopy (SEM), X-ray computed tomography (X-CT), electrochemical corrosion test and scanning Kelvin probe (SKP) technique. It is found that the electrolyte temperature can finely regulate the pore structure of composite coating by significantly affecting the plasma discharge intensity and unit energy consumption. When the temperature is 25℃, the composites coating exhibits the best corrosion resistance, which is attributed to its lowest surface porosity (10.21%), overall porosity (11.60%) and minimum volume of pore structure. The densified microstructure effectively blocks the penetration path of the corrosive medium and significantly delays the corrosion process.

     

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