矿粉-粉煤灰对石膏基无砂自流平材料性能的影响

Influence of blast furnace slag and fly ash on the performance of gypsum-based sandless self-leveling materials

  • 摘要: 为提高工业副产物石膏的资源化利用率,减少对天然砂石资源的依赖与消耗,本文以脱硫建筑石膏、矿粉和粉煤灰为主要原料,制备了石膏基无砂自流平材料。实验结果表明,矿粉和粉煤灰能够有效提升石膏的流动性能,降低初凝后的相对线性膨胀率。由于矿粉和粉煤灰在粒径、成分和表面活性等方面的差异,导致石膏在水化加速阶段的最大放热速率出现时间有所不同,但两者均会降低最大放热速率及累计总放热量。矿粉的填充作用改善了石膏的孔隙结构,降低了孔隙率,增加了0~0.1 μm范围内的微孔数量,从而使基体结构更加致密,提升了材料的强度。随着粉煤灰掺量的增加,石膏中0.1~10 μm范围内的孔隙增多,导致其强度和耐水性逐渐降低。本文为石膏基无砂自流平材料的实际应用提供了有价值的参考,并推动了工业副产物石膏的资源化利用。

     

    Abstract: To enhance the resource utilization of industrial by-product gypsum and reduce dependency on and consumption of natural sand and gravel resources, this study used desulfurized building gypsum, slag and fly ash as the main raw materials to prepare gypsum-based sandless self-leveling materials. Experimental results showed that slag and fly ash effectively improved the flowability and reduced the relative linear expansion rate after initial setting. Differences in particle size, composition, and surface activity between slag and fly ash led to variations in the timing of the maximum heat release rate during the hydration acceleration phase. However, both admixtures reduced the maximum heat release rate and cumulative total heat release. The filling effect of slag improved the pore structure of the gypsum, reduced porosity, and increased the number of micropores in the 0-0.1 μm range, thereby densifying the matrix structure and enhancing the material's strength. As the fly ash content increased, the number of pores in the 0.1-10 μm range increased, resulting in a gradual decrease in strength and water resistance. This study provides valuable insights for the practical application of gypsum-based sandless self-leveling materials and promotes the resource utilization of industrial by-product gypsum.

     

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