海工混凝土环氧涂层的改性设计与防护机制研究进展

Research progress of modified design and protection mechanism of epoxy based protective coating on Marine concrete surface

  • 摘要: 海洋环境中的海浪导致物理条件的变化、气候的多变、化学成分的复杂性、生物等多种外界因素耦合,尤其在海洋工程方面,混凝土的服役环境更恶劣。在海洋防腐蚀领域,环氧树脂(EP)材料具有耐海洋环境下氯离子的腐蚀、经济效益好等优点,在海工混凝土中被广泛应用。目前,针对海工环氧涂层的改性研究不断更新和深入,以混凝土为基体的环氧涂层改性也成为研究热点,但在海工混凝土服役的海洋环境多因素耦合作用下,应建立的防护体系仍需系统的开展相关研究。基于此,从海工混凝土环氧涂层研究背景及意义、失效形式及机制、多维助剂改性和防护机制4个角度展开,对海工混凝土环氧涂层的改性设计与防护机制调控研究进展进行分析与论述。综述了海工混凝土环氧涂层的多尺度结构设计与防护机制研究进展,总结了目前海工混凝土环氧涂层的环境、结构、工艺、机制4个维度的研究现状、前景,对未来的海工混凝土环氧涂层的超长寿命防护研究、仿生设计、机制研究具有指导意义。

     

    Abstract: The waves in the marine environment lead to variations in physical conditions, climate shifts, complexity in chemical composition, and various external factors such as biology. In marine engineering, the service environment for concrete is even more challenging. In marine anti-corrosion efforts, epoxy resin (EP) materials stand out due to their resistance to chloride ion corrosion in marine environments and cost-effectiveness. These materials are extensively utilized in marine concrete, particularly for structural protection. Currently, the research on modifying marine epoxy coatings is constantly evolving and deepening. However, given the complex interplay of multiple factors in the marine environment where marine concrete operates, a comprehensive protection system still requires systematic research. Based on this, we analyze and discuss the modification design and protection mechanism regulation of marine concrete epoxy coatings from four perspectives: Research background and significance, failure modes and mechanisms, multi-dimensional additive modifications, and protective mechanisms. We review the advancements in multi-scale structural design and protective mechanisms for marine concrete epoxy coatings. Additionally, we summarize the current research status and prospects of marine concrete epoxy coatings across four dimensions: Environment, structure, process, and mechanism. This overview provides valuable guidance for future research on ultra-long-life protection, biomimetic design, and the underlying mechanisms of marine concrete epoxy coatings.

     

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