基于FDM的3D打印连续纤维增强树脂基复合材料力学性能研究进展

Research progress on mechanical properties of continuous fiber reinforced polymer composites manufactured by FDM 3D printing

  • 摘要: 连续纤维增强树脂基复合材料(CFRPCs)因其密度低、强度好等优异的性能,已在各行各业广泛应用,由于传统成型工艺造价高、生产周期长,因此出现了许多新型成型工艺,3D打印技术由于可成型复杂结构件、便捷、成型速度快等优势,在众多新型工艺中脱颖而出,其中熔融沉积型(FDM) 3D打印工艺运用得最为广泛。本文基于FDM工艺,从材料、工艺、结构三方面系统总结了影响制件力学性能的因素及提高力学性能的方法;介绍了FDM工艺的常用树脂基体和增强纤维及其性能;介绍了打印工艺及预浸丝的制备工艺,重点分析打印工艺参数(纤维含量、打印温度、打印速度、打印层厚、打印间距)、打印后处理等对力学性能的影响机制,从宏观和微观的角度分析制件结构对力学性能的影响;总结出力学性能主要受到材料、工艺缺陷、纤维含量、纤维路径、界面性能及结构的影响;并对研究发展趋势进行了总结及展望。

     

    Abstract: Continuous fiber reinforced polymer composites (CFRPCs) are extensively used in various sectors due to their low density and high strength. Traditional manufacturing processes, being costly and time-consuming, have led to the development of novel techniques, with 3D printing emerging as a frontrunner for its ability to produce complex structures rapidly and efficiently. Fused deposition modeling (FDM) is the predominant 3D printing method utilized for CFRPCs. This review systematically addresses the factors affecting the mechanical properties of FDM-produced components and strategies to enhance them, focusing on materials, processes, and structural aspects. It outlines the properties of standard resins and fibers used in FDM, detailing the preparation methods for printing processes and pre-impregnated filaments. The analysis highlights the influence of printing parameters, including fiber volume fraction, temperature, speed, layer thickness, and spacing, as well as post-processing treatments on mechanical properties. The study examines the impact of part structure on mechanical performance from macro and micro perspectives. It shows that the mechanical properties are mainly affected by material, process defects, fiber content, fiber path, interfacial properties, and structure. Finally, the paper concludes with an overview of research trends and future outlooks.

     

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