碳纤维增强聚醚醚酮低温切削加工的仿真及试验

Simulation and test of low-temperature cutting of carbon fiber reinforced polyetheretherketone

  • 摘要: 碳纤维增强聚醚醚酮(CF/PEEK)因其优异的机械及生物性能,在航空航天、汽车和医疗领域等行业都有广泛的应用。然而这些产品大多是由热压成型、注塑成型工艺生产的,缺乏CF/PEEK切削相关的研究,无法应对生产复杂零件时的许多挑战。在CF/PEEK切削加工过程中,切削热的产生容易导致在加工界面处造成不可修复的热损伤。本文建立了一个三相的仿真模型,该模型融合了三相之间的关系,确定了纤维的随机分布,模拟了CF/PEEK复合材料在液氮低温环境不同切削速度下的切削过程,分析了CF/PEEK复合材料的去除机制。结果表明,液氮低温切削增加了CF/PEEK材料的硬脆性,增大了切削力。液氮低温切削能有效抑制纤维基体脱粘与纤维拔出,减少加工表面缺陷的产生。

     

    Abstract: Carbon fiber-reinforced polyetheretherketone (CF/PEEK) has a wide range of applications in industries such as aerospace, automotive and medical due to its excellent mechanical and biological properties. However, most of these products are produced by thermoforming and injection molding processes, and there is a lack of CF/PEEK cutting-related research to meet the many challenges in the production of complex parts. In the CF/PEEK cutting process, the generation of cutting heat can easily lead to irreparable thermal damage at the machining interface. In this paper, a three-phase simulation model was established, which fused the relationship between the three phases, determined the random distribution of fibers, simulated the cutting process of CF/PEEK composites at different cutting speeds in liquid nitrogen low temperature environment, and analyzed the removal mechanism of CF/PEEK composites. The results show that the low temperature cutting of liquid nitrogen increases the hard brittleness of CF/PEEK material and increases the cutting force. Liquid nitrogen low-temperature cutting can effectively inhibit the debonding of the fiber matrix and the extraction of the fiber, and reduce the occurrence of defects on the machined surface.

     

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