二氧化钛陶瓷浆料的制备及其直写成型3D打印

Preparation of titanium dioxide ceramic slurry and its 3D printing for direct-ink-writing

  • 摘要: 直写成型技术是一种基于浆料挤出的3D打印技术,具有设备简单、投入低,可在温和条件下制备出精细复杂的三维结构的优点,在先进陶瓷制备领域潜力巨大。但直写成型技术目前面临材料缺乏、浆料制备困难等难题。为此,首先自主研发了一种基于气压式的新型直写成型3D打印机。在此基础上,以二氧化钛为原料,选用聚乙烯醇(PVA)作为流动助剂和粘结剂,制备了适用于直写成型的二氧化钛陶瓷浆料,研究了PVA含量对浆料流变行为及其直写成型可打印性的影响。在此基础上,打印加工了具有复杂形状和结构的二氧化钛制件,考察了其断面形貌、打印精度,并进一步分析了其烧结后的性能等。结果表明PVA的加入有效的降低浆料的黏度,提高其流动性,有助于其3D打印,改善了打印制件层与层之间的粘结情况,但PVA含量大于10wt%后,会导致浆料在沉积阶段出现坍塌现象。此外,PVA含量增加后,会导致烧结件硬度降低,收缩率增加。

     

    Abstract: Based on slurry extrusion, direct-ink-writing (DIW), which is a simple and cost-effective 3D printing technology, enables the manufacturing of parts with fine and complex three-dimensional architecture under a mild condition. Accordingly, it has great potential and opportunities in the field of advanced ceramic preparation. However, DIW is currently facing problems such as lack of materials and difficulty in the preparation of suitable slurry, hindering its practical and commercial applications. In view of this, a new type of DIW 3D printer based on air pressure was developed in this work. On this basis, a titanium dioxide (TiO2) ceramic slurry suitable for direct writing molding was prepared by using TiO2 as raw material and polyvinyl alcohol (PVA) as a flow aid as well as a binder. The effect of PVA contents on the rheological behavior of the slurry and the DIW printability was systematically studied. Subsequently, TiO2 parts with complex shapes and structures were constructed successfully. The cross-sectional morphologies, printing accuracy as well as the shrinkage of the as-printed parts after sintering was further investigated. The results show that PVA can effectively reduce the viscosity of the slurry and improve its fluidity, which is beneficial to improve the 3D printability, and promote the adhesion between adjacent layers of the printed part. However, ceramic slurry with PVA content above 10wt% could suffer from slump during the deposition stage. With the increasing PVA content, the vickers hardness of the sintered parts decreases, and the shrinkage of the as-prepared parts increases.

     

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